Textile Manufacturing Unit

This engagement combined energy auditing with MEP engineering support at a textile manufacturing unit in Solapur. The audit mapped power consumption across spinning, weaving, and finishing machinery to establish baseline demand profiles.

Power factor correction improved system power factor from 0.74 to 0.97, reducing KVA demand by 31% and eliminating penalty charges on the utility bill. Harmonic analysis identified distortion sources from variable frequency drives.

Chilled water system optimisation — including pump scheduling, setpoint adjustment, and heat exchanger cleaning — reduced auxiliary consumption by 19%. Recommendations were prioritised by payback period and implemented with on-site commissioning support.